"Smart shanduko uye shanduko yedhijitari" chiyero chakakosha uye nzira yekugadzira nekuvaka yazvino maindasitiri system. Senzvimbo yekugadzira uye yakangwara yekugadzira muShanghai, Jiading inogona sei kusimudzira endogenous kukurudzira kwemabhizinesi? Nguva pfupi yadarika, Shanghai Municipal Economic and Information Commission yakaburitsa "Chiziviso pane Rondedzero yeMunicipal Smart Factories ichasarudzwa muna 2023", uye mabhizinesi gumi nemashanu muJiading District akanyorwa. Shanghai Liancheng (Group) Co., Ltd. - "Smart Complete Water Supply Equipment Smart Factory" yakaremekedzwa kusarudzwa.
Smart factory architecture
Liancheng Boka rinobatanidza bhizinesi rekushandisa dhizaini, papuratifomu layer, network layer, control layer, uye infrastructure layer kuburikidza neInternet yeZvinhu uye tekinoroji yedhijitari, ichityora zvipingamupinyi zveruzivo pakati pemanejimendi system uye otomatiki michina. Iyo organically inosanganisa OT, IT, uye DT tekinoroji, inobatanidza zvakanyanya akasiyana masisitimu eruzivo, inoona kudhijita kweiyo yese maitiro kubva pakushanda kusvika pakugadzira kugadzira, inovandudza maitiro ekugadzira, inowedzera kuchinjika kwemaitiro ekugadzira uye kudzoreka kwemaitiro ekugadzirisa, uye inoshandisa inetiweki yekudyidzana manejimendi kuona iyo yedhijitari smart fekitori yekugadzira modhi ye "hungwaru kutonga, data platformization, ruzivo rwekubatanidza, uye pachena kuona".
Smart Cloud platform network yekubatanidza zvivakwa
Kuburikidza neyekumucheto yekutora terminal yakagadziriswa neLiancheng neTelecom, iyo PLC tenzi kutonga kweseti yakazara yemidziyo yekupa mvura yakabatana kuunganidza yekutanga uye kumira mamiriro, yemvura level data, solenoid valve mhinduro, kuyerera data, nezvimwe zveseti yakazara. yemidziyo, uye iyo data inotumirwa kuLiancheng smart cloud platform kuburikidza ne4G, wired kana WiFi networking. Imwe neimwe yekumisikidza software inowana data kubva kune yakangwara gore papuratifomu kuona dijitari mapatya ekutarisa mapombi nemavharuvhu.
System architecture
Fenxiang Sales inoshandiswa mukutengesa zvikumbiro munyika yose kubata vatengi uye bhizinesi rinotungamira, uye data rekutengesa redhi rinounganidzwa muCRM uye roendeswa kuERP. MuERP, chirongwa chakaomarara chekugadzira chinoumbwa chakavakirwa pakutengesa maodha, maodha ekuyedzwa, kugadzirira hesaiti uye zvimwe zvinodiwa, izvo zvinogadziriswa kuburikidza nemanyorero kuronga uye kunze kwenyika muMES system. Wekishopu inodhinda odha yekutumira zvinhu muWMS system uye inoendesa kune mushandi kuti aende kuimba yekuchengetera kunotora zvinhu. Muchengeti wedura anoongorora odha yemidziyo uye anoinyora. Iyo MES sisitimu inogadzirisa pa-saiti yekushanda maitiro, kufambira mberi kwekugadzira, ruzivo rusina kujairika, nezvimwe. Mushure mekugadzirwa kwapera, kuchengetwa kunoitwa, uye kutengesa kuburitsa odha yekutumira, uye chitoro chinotakura zvigadzirwa.
Kuvaka ruzivo
Kuburikidza neyekumucheto yekutora terminal yakagadziriswa neLiancheng neTelecom, iyo PLC tenzi kutonga kweseti yakazara yemidziyo yekupa mvura yakabatana kuunganidza yekutanga uye kumira mamiriro, yemvura level data, solenoid valve mhinduro, kuyerera data, nezvimwe zveseti yakazara. yemidziyo, uye iyo data inotumirwa kuLiancheng smart cloud platform kuburikidza ne4G, wired kana WiFi networking. Imwe neimwe yekumisikidza software inowana data kubva kune smart gore papuratifomu kuona iyo dijitari mapatya ekutarisa emapombi nemavharuvhu.
Digital lean kugadzira manejimendi
Zvichivimba neMES kugadzira execution system, kambani inosanganisa maQR makodhi, data hombe uye humwe matekinoroji kuita chaizvo kutumira zvichibva pakuenzanisa zviwanikwa uye kuita optimization, uye kuona kusimba kwekugadzirisa zviwanikwa zvekugadzira senge manpower, zvishandiso, uye zvinhu. Kuburikidza neiyo hombe yekuongorora data, yakaonda modhi uye yekuona tekinoroji yedhijitari yakaonda yekugadzira chikuva, ruzivo rwakajeka pakati pemaneja, vashandi, vatengesi nevatengi hunovandudzwa.
Kushandiswa kwemichina yakangwara
Kambani iyi yakavaka nzvimbo yenyika ye "first-class" yekuyedza pombi yemvura, yakashongedzerwa nemaseti anodarika zviuru zviviri zvekugadzirwa kwepamusoro uye midziyo yekuyedza senge yakachinjika machining nzvimbo, laser yekukurumidza prototyping michina, CNC vertical lathes, vertical CNC inotendeuka nzvimbo, CNC yakachinjika. michina inofinha yakapetwa kaviri, CNC pentahedron gantry milling machines, gantry inofamba danda rekugaya muchina, gantry machining nzvimbo, universal grinders, CNC otomatiki mitsara, laser pombi yekucheka michina, matatu-anoronga ekuyeresa michina, ine simba uye static chiyero chekuyera michina, inotakurika spectrometers, uye CNC muchina chishandiso masumbu.
Remote kushanda uye kuchengetedza zvigadzirwa
Iyo "Liancheng Smart Cloud Platform" yakavambwa, ichibatanidza kunzwa kwakangwara, data hombe uye 5G tekinoroji kuti iwane kushanda kure nekugadzirisa, kutarisa kwehutano uye kufanotaura kuchengetedza kweyechipiri makamuri epombi emvura, pombi dzemvura uye zvimwe zvigadzirwa zvinoenderana nedata rekushandisa. Iyo Liancheng Smart Cloud Platform ine materminal ekutora data (5G IoT mabhokisi), makore akavanzika (maseva edata) uye software yekumisikidza gore. Bhokisi rekutora data rinogona kutarisa midziyo yakazara muimba yepombi, nzvimbo yepombi yekamuri, tembiricha yemukati uye hunyoro, kutanga uye kumira kwemhepo yekupedza simba, kubatana kwevharuvhu yemagetsi, kutanga uye kumira mamiriro emidziyo yekuuraya hutachiona. , kuyerera kwekuyerera kweinopinza yemvura main, tangi remvura level yekudzivirira mafashama mudziyo, iyo sump mvura mwero uye zvimwe zviratidzo. Inogona kuramba ichiyera uye kutarisa maparamendi ane chekuita nekuchengetedza, sekudonha kwemvura, kudonha kwemafuta, tembiricha inomonereka, tembiricha yekutakura, kutakura vibration, nezvimwewo. Inogona zvakare kuunganidza ma paramita akadai sevoltage, ikozvino, uye simba repombi yemvura. , uye uzviise kune smart cloud platform kuti uone kuremerwa kutarisa uye kushanda uye kugadzirisa.
Liancheng Boka rakati sesimba rakakosha mukusimudzira hunyanzvi uye kusimudzira indasitiri yakangwara, kambani yeboka iri kutora chikamu mushanduko iyi. Mune ramangwana, Liancheng ichawedzera isingazungunuke mari yekushandisa muR&D innovation nekugadzira zvine hungwaru, uye optimize maitiro ekuyerera nekuunza otomatiki michina uye nehungwaru kudzora masisitimu, kuderedza kushandiswa kwezvinhu uye simba ne10%, kuderedza chizvarwa chemarara uye zvinosvibisa. , uye kuzadzisa chinangwa chekugadzirwa kwegirinhi uye kuburitsa kwakaderera kabhoni.
Panguva imwecheteyo, kuburikidza nekuitwa kweMES kugadzira execution system, uchishandisa tekinoroji yeruzivo, uye kunyatsoongorora zvinhu, huwandu hwekugadzira, saiti yekugadzira nezvimwe zvipingamupinyi, kuronga zvinogoneka hurongwa hwekuda zvinhu uye zvirongwa zvekuronga zvekugadzira, uye kuwana-nguva. mwero wekutumira we98%. Panguva imwecheteyo, inobatana neiyo ERP system, inoburitsa otomatiki maodha ebasa uye zvinhu zvakachengetwa pamhepo, inovimbisa chiyero pakati pechigadzirwa chekupa uye kudiwa uye kugadzirwa kwesimba, inoderedza kutenga zvinhu nguva yekutungamira, inoderedza hesiti, inowedzera inventory turnover ne20%, uye inoderedza inventory capital.
Nguva yekutumira: Aug-13-2024